Kaltech Sentinel

Kaltech Sentinel

Concept of System

The Kaltech Sentinel is the safest and most efficient tool for capturing internal mill conditions through the use of empirical data and live observation.  As a custom designed and engineered mill monitoring system, the Kaltech Sentinel is permanently installed to enable remote viewing and monitoring of the condition and wear of mill liners. It consists of two main components: the Sentinel Camera Unit (SCU) and the Electronic Bolts (eBolts).

By combining imaging technology with liner wear-monitoring hardware, the Sentinel system reveals live information from within a mill without the need to pull the feed chute or have personnel enter inside.  Viewing and recording live imagery of a running mill, measuring the wear of a liner, assessing the internal conditions, and checking or setting the charge level, are all now possible in real time without the need to isolate any plant or equipment.  Access to this information presents new opportunities for improving operational metrics, reducing running costs, and provides a detailed empirical basis for liner-life prediction and maintenance planning.

 

 

 

Benefits of the Sentinel System

·      Improve mill availability
·      Reduce or eliminate safety risks
·      Live wear and mill monitoring
·      Troubleshoot mill problems

Features

Automatic data capture, including:
·      Video during mill stop
·      Continuous temperature
·      Continuous liner wear
·      Continuous mill speed
·      Continuous audio
Compare and analyse data, including:

·     Current and historical mill conditions
·      Temperature trends
·      Liner wear rates
·      Performance of different liner designs
·      Liner life prediction
·      Influence of mill speed

Alarms and notifications, including:

·      Camera record notification
·      Temperature variation alarm
·      Liner wear point notification
·      Final liner wear point alarm
·      System healthy alarm

Secure user interface, including:
·      Individual user login
·      Multiple user access levels
·      Touch screen access